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Peloton // connected indoor fitness cycles
Engineering, Full Time    New York    Posted: Thursday, July 02, 2020
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Sr Manufacturing Engineer - DFM/DFA

Position Summary
The Sr Manufacturing Engineer - DFM/DFA will research, develop & recommend world-class
manufacturing processes in conjunction with CMs, ODMs, & internally. The Sr Manufacturing
Engineer will gather technical/customer requirements, lead DFM/DFA activities, perform
detailed analysis (cost, capacity, manpower), create/manage project timelines, & lead
manufacturing NPI (New Product Introductions) & sustaining activities. Successful candidate
will also generate cost reduction, process, continuous improvement ideas & lead
implementation of those ideas on the factory floor.

Position Duties & Responsibilities
Collaborate with cross-functional engineering teams through the NPI stage gate process
(Concept-MP), to ensure robust DFM/DFA, providing leadership & expertise in product
Collaborate on DFM/DFA initiatives including setting targets & standards
Collaborate with Peloton partners & teams to communicate, define manufacturing and
assembly requirements
Interpret engineering drawings, understand & perform tolerance, GD&T, process analysis;
Identify & communicate manufacturability & assembly concerns, risk as needed. Provide
clear DFM/DFA design change recommendations
Ensure product manufacturing & assembly requirements are clearly understood by
manufacturing partners
Participate in supplier, CM, ODM selection & qualification; collaborate in DFM/A activities
Lead suppliers to establish world-class manufacturing & assembly process
Develop process & equipment specifications as needed
Execute process qualifications, capability studies (Gage R&R, SPk), DOEs & PFMEAs
Lead manufacturing readiness activities & process validation builds to ensure flawless
launch & mass production; & solve problems efficiently to maintain project timing
Support product sustainment & improvement activities

Education & Experience
BS in an Engineering discipline desired (Mechanical, Electrical, Industrial); MS a plus
7+ years experience in a hands-on, fast paced, engineering & manufacturing environment
(NPI to high-volume MFG)
DFM/DFA formal training, subject matter expert
Solid experience in precision assembly, CNC machining, fixturing, hydro-forming, welding,
stamping, casting, plastic injection molding & various finishing techniques
Experience in developing SOPs, Value-Stream Maps, Process Maps, Lean, 5S, SPC
Expert-level CAD/CAM user (SolidWorks preferred)
Problem solving & corrective action skills: DOE, 8D, RedX, DAMIC, Kaizen events, etc.
Knowledge & application of Global/International standards; ASTM, ISO, DIN, JIS, ANSI,
Experience working with Asian JDM/CMs/ODMs is a plus
Extensive experience in manufacturing of Connected Consumer Devices desired
Experience manufacturing highly cosmetic, consumer-facing products a plus
Strong project management skill set: LSSGB/BB, SCRUM, PMP certification a plus
Microsoft Office applications, Arena, Jira, Confluence, etc.
Managing large manufacturing capital projects ($1M+)

This position requires domestic & international travel. Successful candidate must be willing to
travel at least 30% or more as needed.

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